The Advantages of Buying Wood Charcoal Manufacturing Machine

Are you thinking of starting a charcoal making company? If yes, you need to buy a wood charcoal manufacturing machine if you want your company to be successful. Most charcoal making companies fail because they produce low quality charcoal.

In this article, you will learn the advantages of buying wood charcoal manufacturing machine.

Wood Charcoal Making Machine
Wood Charcoal Manufacturing Machine

1. Quality Charcoal

All successful companies sell high-quality products. It is hard to succeed these days with poor quality products because the competition is very stiff. You are competing with companies that are willing to hire experienced and highly qualified employees. And they spend a lot of money on marketing alone.

How do you compete with these companies? You use this machine to produce high-quality charcoal. If you are producing quality charcoal, you will never have a problem with your competitors. By the way, most of your competitors are using this machine.

2. Loyal Customers

Repeat customers are the best. You do not pay to get them. In fact, some companies survive on repeat customers only. These are customers who are loyal to certain companies.

How can this machine help you get loyal customers?

You will use the machine to produce high-quality charcoal. When your customers get the charcoal, they will love it. Some of these people will become loyal to your company because you are producing the best charcoal. That is why you need to invest in the best equipment.

Wood Charcoal Machine
Beston Wood Charcoal Machine for Sale

However, selling low-quality charcoal reduces the number of your customers.

3. Save Time

How long do you take to produce charcoal? Do you want to reduce that time? If yes, buy wood charcoal manufacturing machine. In fact, you can check how long these machines take to produce charcoal, then select a machine that takes a short time.

If you can reduce the time you spend producing the charcoal, that means you will have more free time to focus on other important activities. You can use this time to build your brand. And to promote your charcoal.

You will never make money if you are producing high-quality charcoal, but you are not selling them.

4. Grow Your Business

Most business owners are always worried about their business. In fact, some of them are sure that their business will fail. Why? They are not investing in their business.

If you want your charcoal making company to grow, you need to invest in your company. Do not rely on the machines that you have been using for several years. Most manufacturers now make the best wood charcoal manufacturing machines. Buy these biochar machines for sale on the market now because they can help you grow your business.


When you have several machines, you will increase your production output. Once you increase your output, it is time to focus on marketing your product. By the way, there are cheap marketing strategies that work well. Use these marketing strategies if you are on a tight budget.

These are the advantages of buying wood charcoal manufacturing machine. Do not buy this machine from just any manufacturer. Look for a manufacturer that has several years of experience and has a good reputation. Avoid manufacturers you do not know or trust.

If you are really interested in this machine, you can visit the website of Beston Group, one of the best suppliers of waste to energy plant in Asia.

How To Buy A Tire To Oil Plant

Old tires are a big problem and they fill up the landfills and cause many problems. The tires can be a serious problem and they contribute to environmental pollution. One way to get the old tires out of the landfills is to buy a tire to oil plant so you can get rid of all the waste tires. This machine allows you to quickly and easily convert old tires into oil. Find a competitive tire to oil machine cost from many manufacturers.

Tire to Oil Equipment
Beston Tire to Oil Equipment with High Quality

The oil can be used in a variety of situations. The oil is high quality and it can be used to run machinery and to do other things. This machine is eco-friendly and it doesn’t produce much waste so it is good for the environment. More details about design: https://bestonturkey.com/tire-recycling-machine-for-sale/.

You can buy this machine in a variety of sizes and it will be easy to find a machine that suits your needs. The oil can be used in a variety of ways. Once you have produced the oil you can sell it.

People use the oil for burning and it can be refined for use in engines. Converting waste tires helps the environment and it can make you money since the cost of producing the oil is going to be very low. You can produce a lot of oil for a very affordable price.

Waste Tyre to Oil Plant
Beston Waste Tyre to Oil Plant for Sale

The machine can also produce carbon black that can be used as fuel or used in bricks. The oil can be further refined so it can be used in other ways. The tires can be turned into pellets and they can also be turned into cable jackets.

The tire to oil plant stays cool since it has a tubular condenser. The plant can be continuously operated so you make the most money and you can get a much higher yield when the plant runs continuously. Having a plant that operates around the clock allows you to make more money and this ensures that you end up making as much as possible.

You want to make sure that you can produce as much oil as possible and the right tire to oil plant allows you to do this. The casing will keep the machine warm and the manifold is used to separate the oil. This machine is easy to use and it will help you produce a huge amount of oil. You can sell the oil and make a lot of money.

The oil that is produced is high-quality. The machine operates efficiently and you can save money when you run it since it doesn’t use so much energy. The oil can be used in a variety of ways and it will help ensure that you get a good return on your investment. You can make more money when you use this machine and it is a great investment. Many people choose Beston Pyrolysis because of high reputation.

The tire to oil machine can help you produce a lot of oil and it helps get the old tires out of the environment. This machine will help you be more efficient and it is just what you need when you want to improve the environment and make money.

What Can A Pyrolysis Plant Do And How Much Does It Cost?

For many decades the entire planet has struggled with waste of all kinds. There is agricultural waste by the millions of pounds, plastic waste, oil sludge, rubber, tyre. We have full landfills, the ocean is full of plastic, and there is garbage blowing in the streets, we’ve got too much waste with nowhere to put it. However, there is now an emerging technology that promises to eliminate a huge portion of all of the different kinds of waste that we have been buried in for a hundred years. There is a new method called pyrolysis machine and it is environmentally friendly and can even be profitable as well. Here is a Beston tyre pyrolysis plant in South Africa.

Waste Tyre Pyrolysis Plant in South Africa
Waste Tyre Pyrolysis Plant in South Africa

One of the first things you’ll hear is that burning waste is toxic, and that is true. The advantage of a pyrolysis machine is that they actually bake the waste at a very high temperature, over 500 C, and that makes the waste decompose into basic ingredients without burning. The way they accomplish this is by doing the heating of the waste in a reactor chamber that has zero oxygen in it.

The fact is, as long as there is no oxygen, there can’t be any fire, and no fire means that the waste is broken down into usable, sellable, ingredients, and the emissions from the chimney are nearly clean with no smoke.

What Types Of Waste Can Be Used

This is the most fantastic part of using the pyrolysis process to eliminate waste. Nearly every type of agricultural waste, from wheat straw and corn stalks, to olive seeds and sawdust, can all be sent through a pyrolysis machine and made into profitable byproducts. In the solid waste treatment field, everything from plastics to tires and food waste to sewage sludge can all be decomposed in a pyrolysis plant. If you want more details, you can contact Beston Machinery, which is one of the top pyrolysis plant manufacturers.

Pyrolysis Plant Design
Layout of Pyrolysis Plant

What Are The End Byproducts And How Much Does A Pyrolysis Machine Cost?

The byproducts due vary somewhat based on what is fed into the pyrolysis plant. Some machines are made to handle many different types of waste while others are more specific, like only tires and plastics. This is because various wastes need different decomposition temperatures before they breakdown. And, things like tires produce large amounts of oil, while other waste makes more combustible gases instead. Still, there is a pyrolysis machine that can handle almost any kind of waste that you have. They start, for a small batch machine, it will be cheaper. However, there are large machines that are able to handle a continuous feed of waste 24 hours per day that can run into the low millions of dollars. But the cost of pyrolysis plant will be returned soon. If you want to start a waste recycling system, such as municipal solid waste sorting machine, charcoal making machine, you can contact Beston Group for more details.

If you have a waste problem, you can get a plant that is able to handle either all or most of what you have. They come in dozens of sizes, some work on batches while others are continuous feed. Stick with a high-quality manufacturer with a good reputation that has great customer service and available parts locally warehoused for best results.

How To Buy An Automatic Egg Tray Making Machine

Making egg trays can be a great idea for a small business. You can supply your local food shops and grocery stores with this product, while also helping your neighbors recycle their paper waste. Here’s how you can find a reliable manufacturer to buy your fully automatic egg tray machine from.

automatic egg tray machine
automatic egg tray machine

The first thing to consider is that buying such equipment directly from the manufacturer may offer you some important advantages. You”ll benefit from better deals, as you won’t have to also pay the profit of the middleman. You’ll have better technical support and assistance. You’ll have access to better documentation. This list could go on for a while, but you’ve hopefully understood the main point, which is to seek for manufacturers rather than retailers of such machines.

The other idea to keep in mind is that you should be open to buying this machine from abroad. Why get it from a local company, when you can benefit from the same quality at a better price in China, Pakistan, or India? These manufacturers are also able to deliver top-notch quality. However, they are able to sell their machines for less, as their production and overhead costs are much smaller than the ones of your local factories. Click here to know more: https://eggtraymakingmachine.net/.

Before starting your research, you should know what to look for in an automatic egg tray making machine. What technical specifications do you need it to have? How many trays do you want to make per day? How many of them should you make per hour? Knowing the answers to all these questions will enable you to calculate the characteristics of your ideal machine. Of course, you should also think about some budget limits.

Once you’re clear about all these, you can go ahead and search for such machines online. It matters less which search engine you use, as they will all deliver enough results for you to make an informed choice. The secret to making a great purchase is to choose a reliable and experienced company, someone who already has a lot of happy customers all over the world. This means that you should check out the work experience and the reputation of all potential sellers, in order to cope up with a shortlist of reliable ones. Check out their quality assurance procedures, as well as some client reviews and testimonials. If you want to buy Beston manual egg tray making machine from a reliable manufacturer, chances are you’re going to find their business listed in AliBaba or in other major busienss directories. This also means that you may find customer reviews with ease, as these directories offer their users this opportunity to rate and review businesses they’ve worked with.

paper-egg-trays
paper egg trays

It is very important that you don’t buy from the first manufacturer you find online. Always try to find at least three different options to compare them side by side. Compare warranties, the quality of their customer service departments, the delivery terms, and anything else that may influence your experience. Also, compare prices, but avoid going for the cheapest machine you can find. If a deal looks to good to be true, it probably is, so steer away from it!

Know More About Solid Waste Pyrolysis Plant Here

Poor management of solid wastes resulting from increased industrialization, urbanization and population has led to wastes being disposed into waters and the environment resulting in pollution. Waste management systems have been put into place in order to better manage the solid waste to reduce pollution. These systems include recycling of solid wastes such as tyres, plastics and biomass by the process of pyrolysis to generate useful products such as bio-oil, biogas, tar and charcoal by use of a solid waste pyrolysis plant.

A pyrolysis plant works on the principal of carbonization where the solid wastes are heated at very high temperatures in the absence of oxygen to produce valuable products.

Before pyrolysis of solid waste is carried out, it is essential to separate the solid waste so as to remove materials such as glass and stones which cannot undergo pyrolysis.

Solid Waste Pyrolysis Plant
Solid Waste Pyrolysis Plant

The various feedstock used in a solid waste pyrolysis plant include

  • Plastics: Pyrolysis of plastics results in the generation of biofuel which can be used in boilers and generators.
  • Rubber and tyres: burning of waste tyres can result in the production of poisonous gases into the environment. Pyrolysis of rubber and tyres can produce bio-oil, biogas and carbon black.
  • Agricultural wastes, paper and wood can undergo pyrolysis resulting in the production of biochar, bio-oil, charcoal, tar, wood vinegar and carbon black all having different uses in different industries.

Types of pyrolysis employed in a solid waste pyrolysis plant

1. Slow pyrolysis

This is a conventional type of pyrolysis that is employed mostly in the production of charcoal. This type of pyrolysis uses low heating temperatures and low heating rates that increase the amount of charcoal produced while reducing the amount of liquid and gaseous products produced.

2. Fast pyrolysis

This type of pyrolysis is employed in modern pyrolysis system and is used in the production of liquid and gaseous products.

It employs high heating rates and high temperatures that result in a high yield of the final product compared to slow pyrolysis.

3. Flash pyrolysis

This is a more developed version of pyrolysis when compared with fast pyrolysis. It has very high heating rates but is disadvantageous because the resulting end product is not very stable.

waste pyrolysis machine
Waste pyrolysis machine

Components of a solid waste pyrolysis plant

A reactor: this constitutes the heating component of a solid waste pyrolysis plant where carbonization takes place. Different types of reactors are used by different pyrolysis plants depending on the size and type of feedstock used. These include;- fixed bed reactors- fluidized bed reactors that are either bubbled or circulating reactors.

  • – Entrained flow reactor
  • -vacuum furnace reactors
  • – Ablative reactors
  • -rotating cone reactor
  • – Auger reactor
  • – Solar reactor
  • – Plasma reactor

A crushing and drying system: it cuts and grinds the feedstock into the required size and then dry the feedstock to reduce the water content.

A conveyor belt: it will direct the dried feedstock into the reactor.

A cooling system: it will cool down the final products after completion or during pyrolysis.

A hydro seal system that purifies the gaseous products.

A discharge system: it allows removal of final products from the pyrolysis machine. Click pyrolysis plant price for quote.

How a solid waste pyrolysis plant works

The feedstock is first crushed into the required size by use of the crushing system. The crushed solid waste is then directed into the drying system where the moisture content is reduced by drying. The dried solid waste is conveyed from the drying system into the reactor where the process of carbonization takes place. The reactor is heated at high temperatures in the absence of oxygen resulting in sequential production of various products. First combustible gases are produced which are directed into the hydro seal system where they are purified and cooled by the cooling system producing oil. The remaining gas is channelled back for reuse as a source of fuel in the reactor. This is followed by the removal of tar and other solid products such as biochar and charcoal from the discharge system.

Various parameters to consider during the pyrolysis process

The heating temperature and reaction timeThe final product is highly determined by the heating rates and reaction time. This is because these parameters determine the quality, quantity and composition of the product thus need to be highly monitored.

The feedstock

The type of feedstock used for pyrolysis determines the final product. This is because the chemical composition of various feedstock varies and thus the final product will also vary depending on the feedstock used.

Uses of various products of a solid waste pyrolysis machine

  • Bio oil is used as a substitute for fuel in various industries.
  • Biochar is used in various agricultural practices to improve the yield of produce.
  • Wood vinegar is used in the food industries as a preservative.
  • Syngas can be used as a source of fuel in industrial processes.

Advantages of using a solid waste pyrolysis plant

  • It is cost effective and cheap since most of the processes are automated.
  • It is an effective way of curbing environmental pollution.
  • Useful final products are obtained by the process.

Amazing Features of Automatic Egg Tray Making Machine

Do you wish to invest in waste recycling ventures and make huge profits? Are you interested in converting waste into useful products? If yes, invest in the automatic egg tray machine. Without putting in too much capital, you can start a profitable venture quickly. Earlier, eggs were stored and transported through plastic trays.

However, with growing awareness on the dangers of plastic, many businesses are focused on using alternatives to plastic boxes. This is where the environmental-friendly paper trays come into action. By installing the automatic egg tray making machine from Beston Machinery, you could do away with plastic and make paper trays and boxes using paper and water waste. Making paper trays involves pulping and molding as well as forming and drying processes.

Automatic Egg Tray Machine Sale
Automatic Egg Tray Machine Sale

Products of Egg Tray Machine

Paper box or tray is the main product discharged by this innovative waste recycling equipment. However, you can make many other products using this highly flexible plant. All you’ve to do is change the mould to make other products. Here you should note that the raw materials won’t change. You’ll use the same materials such as sugarcane pulp, water waste, waste paper, and other materials. However, the end products will be totally different. By changing the mould, you can make paper fruit trays, egg cartons, bottle trays as well as other items.

Features of Automatic Egg Tray Machine

This innovative waste recycling equipment offers a multitude of services to any business. Also, it’s relevant to businesses of all types and levels. Some of the highlighting features of this plant are listed below.

Innovative design

Modern egg tray plants come with an innovative design. Unlike manual or semi-automatic egg tray making machine, automatic plants are filled with some of the most striking features that only streamline the production process. For instance, automatic machines are production-oriented. They’re able to recycle a big chunk of waste in a lot less time.

Egg Tray Making Machine in India
Egg Tray Making Machine in India

Also, they come with a number of automated components. For example, the safety devices in modern plants come fully-equipped. The chances of accidents and mishaps to the plant are almost negligible. If anything goes wrong during the production cycle, the machine will send warnings. The equipment will also stop automatically and avoid any injuries to the operator.

Capital

One of the biggest problems faced by any business when installing waste recycling equipment is big investment. These are heavy duty machines that work 24 hours round the clock. To withstand constant usage and uninterrupted production, each of the plants is made out of durable materials.

Also, the plant capacity is immense. All these things increase the cost of the project. However, the egg tray maker plant isn’t too expensive. With a modest capital, even budget investors can install the automatic egg tray making machine and start production quickly.

Make varied products from waste

Making wealth from waste is not uncommon. You’ll come across a series of plants dedicated to waste recycling. As well as reusing waste, such machines let you book profits. So what’s so special about the egg tray maker? Well, the egg crate making machine lets you create a wide variety of products from waste.

That means you can make many other products from paper and sugarcane waste. Of course, the primary end product is the paper egg tray. However, you can also make paper fruit trays, paper egg carton, and many other items with this flexible machine.

Such flexibility keeps the machine going throughout the year no matter how bad the economic conditions are. If you find that the demand for egg tray is decreasing due to some reasons, you can change the mould and start making paper fruit trays or other products as per market requirements. In this way, you can ensure uninterrupted production all throughout the year.

Final Thoughts

Investing in the automatic egg tray machine offered by Beston Machinery is a great way to nix unwanted waste from the environment. Also, you get to make huge profits in the process. By putting a reasonable amount, you could start collecting big profits from the first day of production. On account of these amazing benefits, many businessmen now invest in this waste recycling machine to turn waste into cash. If you’re an environment-conscious business, install this sophisticated plant and get started in the world of waste to wealth.

Great Rice Husk Charcoal Machinery Available

With the increasing demand for energy in the current situation, it has become important to turn the waste into useful energy sources and meet the energy demand. Rice hull is one such common waste, which can be turned into energy through different processes, by rice hull carbonization machine. The rice hull surface contains silicon and is so hard that it is not easily decomposed or fermented, whereas other crops can be easily converted into fertilizer. Rice hull has less density, which makes it occupy a large area. Because of the air pollution it causes, the rice hull cannot be burnt directly, which causes damage to the environment. This is where a rice husk carbonization can be helpful in processing it and convert it into charcoal. And you should get suitable rice husk charcoal machine price from reliable manufacturer.

Rice Hull Carbonizer Design
Newest Beston Rice Hull Carbonizer Design

Main Components of Rice Husk Charcoal Machine

1. Spray Tower

2. Shredder

3. De-dusting System

4. Crusher

Features of the Machine:

1. The functioning of the machine doesn’t produce any gas that is fatal to the environment, meeting the international environmental protection standard and requirements.

2. The rice husk charcoal machinery is properly insulated and is safe to operate.

3. The gas generated in the process can be recycled and the gasifier slag produced can be sold directly or used as charcoal powder.

4. This machine reduces the volume of combustible waste to a large extent and saves the occupying area up to 80%.

5. The machine can deal with multiple materials, like sawdust, bamboo, coconut shell, etc. This site https://carbonationmachine.net/sawdust-charcoal-making-machine/ offers useful information.

Technology Applied in the Carbonization Machine

The machine uses a high-temperature pyrolysis technique in carbonization of rice hull. This will help in generating combustible gas and geat during the process, which can be used by the machine in providing the heat for the dryer and furnace, which will help in saving energy.

Rice hull charcoal making machine
Rice Hull Charcoal Making Machine with Excellent Quality

Rice Hull Carbonization Process

The working process mainly involves high-temperature pyrolysis, sulfur emission, flue gas volatilization, and charcoal enrichment.

Step 1:

The rice hull has a moisture content of around 20% and should be pretreated with the help of a dryer.

Step 2:

The pretreated rice hull is then sent into the carbonization furnace and this is where high-temperature pyrolysis takes place. When the temperature reaches 100-degree centigrade, it generates charcoal and combustible gas. This usually takes about 30 minutes.

Step 3:

The rice hull that is carbonized is then cooled and collected. The combustible gas is further processed into wood vinegar and tar. This is done in the spray dedusting system and condenser system.

Significance of the Machine:

The machine works continuously and saves a lot of energy used to restart the rice husk charcoal machinery.

It uses the combustible gas generated in the process for the functioning of the furnace.

The carbonization process is very efficient and the double layer design of the machine avoids any heat loss from the machine.

The security design, which includes the protecting shell, overpressure automatic alarm system, sealing system, and high pressure-temperature display system ensures safe working conditions for the worker as well as the plant.

Final Products of Rice Husk Charcoal Machinery and Their Uses

The final products obtained are tar, rice hull charcoal, and wood vinegar.

Wood vinegar as well as tar, being the chemical materials have corrosion resistance and are durable. They are used in producing new chemical products on further processing.

Features of Rice Hull Charcoal

1. It is also called as artificial charcoal.

2. It is lightweight and has a high calorific value.

3. It doesn’t cause any kind of pollution and has no harmful components.

4. It improves soil quality when used as fertilizer.

Uses of Rice Hull Charcoal

1. It is used as a natural fertilizer and is safer than other chemical fertilizers. It adjusts the pH value of the soil and increases the crop yield.

2. It is used as fuel in many industrial applications.

3. It is used to make activated carbon, which has many uses in the sugar process, food, and medical industry.

4. It is used as a thermal insulator in the metallurgy industry.

This carbonizing furnace is proved to generate a good amount of profits and are in high demand in the present market due to its simple and modernized technology. These rice husk charcoal machinery can also be used in the processing of peanut shells, coconut shells. wood, straw, sawdust, palm shell, etc. These are highly beneficial, uses naturally available raw materials and easy to operate and incur low production cost and maintenance cost.

Uses of Waste Rubber Pyrolysis Plant

Pyrolysis is a process in which waste rubber is converted into fuel oil, by chemical decomposition , in the presence of heat and absence of oxygen. Pyrolysis, also known as thermal cracking or thermolysis, occurs at high temperatures. It is an irreversible process and the physical and chemical changes of the substance takes place simultaneously. The end products of the process are liquid oil, gaseous fractions and solid char.

Uses of Pyrolysis

Rubber is a high polymer which is hard to decompose naturally. If it is left on the surface of the earth or buried underground, it deteriorate for more than 10 years and will hardly decompose. The accumulation of unwanted rubber can pollute the environment and causes harm to human kind. It can catch fire easily, which is another reason, it should be decomposed properly. However, being a high polymer, it is a very valuable renewable source. The waste rubber pyrolysis plant helps in using rubber waste to produce various useful compounds. Waste rubber recycling by pyrolysis can reduce the black pollution. It is used to relieve energy crisis and generate profits. It uses highly advanced technology and is highly efficient. Both government and non government agencies can profit from these pyrolysis plants. There is no soil, air or water contamination. This process attains 100% waste rubber recycling.

Waste Rubber Pyrolysis Plant
Waste Rubber Pyrolysis Plant

Final products of pyrolysis:
1. Fuel Oil
50%-75% of the end products is fuel oil. It is used in generation of electricity in heavy oil generators. It is also used in tractors, trucks, etc. It is also used as heating material in cement factory, steel making factory, electricity power factory and ceramic factory.
2. Carbon Black
30%-35% of the end products is Carbon Black, which is used a slag for construction. It is also used as carbon absorbent after further activation.
3. Flammable gas
8%-10% of the end products is flammable oil, which is further recycled into furnace. This is then used for heating thereactors. Click here to know more: https://bestonpyrolysisplant.com/.

Basic operating Process Of Waste rubber pyrolysis plant:

1. Initially, the waste rubber is fed into the reactor with the help of auto-feeder or can also be done manually. The inlet door for feeding is then sealed in order to be sure that there is no leakage of gas.
2. Using char, charcoal or wood as heating materials, heat the reactor.The reactors starts getting heated slowly and oil gas will form when temperature reaches about 250 degree C.
3. The oil gases then condensed in the condensing system and are converted into liquid oil.
4. The gas which is not liquefied will go back to the combustion system through safety device. This gas can be recycled and used for heating the reactor. This can save the energy required for the whole process.
5. After the oil production, the reactor is cooled down to 40 degree C, where solid char is formed. This can be discharged either automatically or manually.

Tire to Oil Machine
Tire to Oil Machine

Pyrolysis process usually takes place for 4 hours to 12 hours, depending on the size of the plant, quantity of the waste rubber, nature of the waste rubber, etc.
It is one of the most cost effective way of reusing waste rubber. The oil yield of pyrolysis process depends on various parameters like the quantity and quality of raw material, condensation system of the plant that plays a vital role in converting the gases into oil, temperature, etc.

Pyrolysis Plant: Environment Friendly waste tyre pyrolysis plant usually causes to pollution or has no adverse effects on environment. A well operated pyrolysis plant, is usually clean and is more beneficial and causes no harm. It requires very little energy for the process, as it uses its own gas produced during the process to heat the reactor. In order to remove the ash and waste, it has a dedusting system. The whole pyrolysis is a sealed process, meaning there will be no leakage of gas or oil produced during the process. The solid char which is produced at the end of the process is discharged by the automatic discharging system, which means there will be no solid waste remained at the end that is undischarged.

The main pollution controlling equipment used in pyrolysis plants include exhaust gas scrubber, flue gas flaring system, oil water seperation system, spill proof carbon evacuation system, spill proof steel evacuation system, H2S rubber, fire hydrant line, gas analyzers, etc.

It can be said that the rubber waste pyrolysis plant proves to be more profitable and seems to have no significant drawbacks or negative effects on the environment.

Top Pulp Molding Machine Manufacturer in China – Beston Machinery

Pulp molding machine is a device that is used to produce packaging products by conforming paper pulps into different shapes and patterns. The packaging products include milk boxes, paper shoe stretchers, egg cartons, and paper molded egg trays. The pulp molding machine is a popular design for making pulp products that are utilized in different applications.

Beston paper pulp molding machine possesses excellent characteristics that make it have high working efficiency. The most popular products are egg tray making machine and egg carton machine for sale. Beston is one of the leading pulp molding machine manufacturers in China that distributes waste to energy plants to many countries across the world.

Egg Tray Machine for Sale
Egg Tray Machine for Sale

Main Types of Pulp Molding Machines

There are four different types of pulp molding machines that are designed to meet the customers’ preferences and budget.

1. Small Pulp Molding Plant

The small pulp tray molding plants have only one side and can hold 1000-1500 pieces. Natural drying should be used here because the machinery does not employ artificial drying mechanisms.

2. Semi-Automatic Molding Plant

They have four sides and have capacities ranging from 2000-2500 pieces. In these designs, conveyor drying and brick drying methods should be used.

3. Automatic Pulp Molding Plant

The plant can either have eight or four sides and have a higher capacity that can suit large scale production needs. The most effective method that can be used in automatic egg tray making machine is the metal drying system.

Automatic Egg Tray Drying System
Automatic Egg Tray Drying System

Essential Components of the Pulp Molding Machine

The following points outline the parts of the pulp molding machine that work together to produce the end product,1. Molding Dies- Molding dies are used to make different shapes, different sizes, different appearances, and different spacings between the grooves.2. Vacuum Pump- The pump is used to remove water from the molds and at the same time attach the fiber of the pulp to the molds.3. Air Compressor- The air compressor is used to remove the molded products from the dies during the pulp molding process.4. Cleaning Machine- The cleaning device is used for flushing out the pulp that remains on the molds after the demolding process. The cleaning device can be a cleaning sink or a high-pressure cleaning pump. Here is a video for you to know the egg tray making process better.

Working Principle of the Pulp Molding Machine

Paper pulp is put in the forming molds of the machine.- The vacuum pump presses the pulp materials on the forming molds removing any water that was present in them.- The water removed is directed to a wastewater pool from where it is recycled. – The pulp is shaped depending on the shapes of the forming folds to produce the end product.- After the demolding process, the dies are cleaned by the cleaning devices to prepare them for the next process.

Advantages of the Beston Pulp Molding Machine

1. The machine is environmentally friendly and helps conserve the environment by taking waste papers and converting them into useful pulp molded products.2. The pulp molding machine is affordable and can comfortably fit your budget.3. The working principle of the pulp molding machine is easy to understand making the operation of the device an easier task.4. The pulp molding machine is simple in construction, and this makes it easier to install reducing the installation time.

Various Pulp Molded Products
Various Pulp Molded Products

How to Reduce the Price of the Pulp Molding Machine

1. Use Other Processing Machines- Ordering other related devices to enhance the pulp molding process is key at improving the efficiency of the plant. The machines could be used for hot pressing and packaging. 2. Ordering Reliable Drying Systems- Beston Company provides metal conveyor drying systems, brick drying systems, natural drying systems, and brick-conveyor drying systems. Selecting the appropriate drying system for your plant is key to improving your production capacity. 3. Choosing the Appropriate Model- Understanding your daily demands will also help you select the best machine to suit your manufacturing needs.

Prices of Pulp Molding Machines

The egg tray machine price varies depending on 1. The type of machine- The automatic machine costs more than the manual egg tray machine. 2. The type of drying system used- Pulp molding machines that use natural drying means cost less than those that use vacuum pumps. 3. The capacity that can be produced in a day- Pulp molding plants that produce more pieces per day cost more than those that produce fewer pieces. 4. The size of the machine- Large machines cost more than small pulp molding machines.

In conclusion, understanding the various types of pulp molding machines, their production capacities, their advantages, and their principles of operation is critical when it comes to selecting the best pulp molding machine to purchase.

More Information About Tyre Pyrolysis Plant Manufacturers

Tyre pyrolysis has become one of the most lucrative investments in the recent past. Waste tyres are non-biodegradable, and their production is in large volumes. As such, they pose a significant challenge when it comes to disposing of them. This technology has made it easier to get rid of the tyres, and at the same time releasing useful substances. If you are looking for quality tyre pyrolysis plant, you need to find top tyre pyrolysis plant manufacturers first.

Tyre Pyrolysis Plant to South Africa
Tyre Pyrolysis Plant to South Africa

Explanation of Tyre Pyrolysis

The chemical process of turning waste tyres into useful substances is called pyrolysis. In the process, the high molecular weight substances are broken down into low molecular weight compound. The method employs the use of high temperatures and a suitable catalyst. Tyre pyrolysis (also called tire-to-oil), converts the waste tyre into carbon black, fuel oil, steel wires, and combustible gas.

With the technology, a tyre gives 45-50% oil, 12 % steel, 30-35 % carbon black, and 8% combustible gas. Tyre pyrolysis plant manufacturers create the reactors with precision to ensure they give the desired results. It is important to note that different material has different levels of oil.

Various End Products of Tyre Pyrolysis Plant
Various End Products of Tyre Pyrolysis Plant

Simplified Tire Pyrolysis Process

The process starts by feeding the tyre into the pyrolysis reactor. This process is either manual or automatic using an auto-feeder and then heat. To heat, you can use coal, fuel gas, charcoal, wood, etc. The reactor heats slowly until the required temperature (250 degrees centigrade) where the oil gas will start to form. The oil gas is then condensed within the condensation chamber into oil. To increase the efficiency of the system, the gas that can’t be condensed is sent back to the combustion chamber as fuel. After completing the process, let the reactor cool to 40 degree Celsius. Remove the carbon and the steel wires either manually or automatically depending on the system. The yield is 45% oil, but with advanced technology, this level can reach 50%. Majority of the system use the batch type process. In this system, you feed the raw material on one side and let the process run to completion. Cool the machine, discharge the carbon, wires, and oil before starting the second process.

Why Choose Top Tyre Pyrolysis Plant Manufacturers?

Many people are embracing this green technology. Therefore, numerous companies are building reactors and installing them for their customers. As a profitable investment, tyre pyrolysis plant manufacturers strive to produce high-quality machines for greater efficiency.

While buying, look at features like sturdy construction, corrosion resistance, High flexibility, and low maintenance. To enhance green technology and sustainability, having a machine that is geared towards protecting the environment, cost-effective, energy saving and has a higher fuel output is an excellent option. The tyre to oil plant cost is high, but you can also get high returns.

Since technology is advancing, manufacturers work round the clock to produce the best machines. This way the customers can select those that fit their specific needs. A pyrolysis reactor can be categorized into a fully continuous pyrolysis reactor, batch type, and the semi-automatic type groups. And the quality one can supply:

An efficient system employs;

The use of an air heating technology in the heating system as a measure to improve safety and heating efficiency;

There is neither production of smoke nor smell, a property geared towards environmental protection;

Feeding a whole tyre in the system, this eliminates the need to break it down into smaller pieces. This property saves on labor cost and time.

Tyre to Oil Machine to Indonesia
BLJ-10 Tyre to Oil Machine to Indonesia

Why Need Tyre Pyrolysis Plant Manufacturers Services

No one can deny the fact that tyre recycling is helpful to society and the environment in equal measures. Accumulation of tyres (black pollution) is not only an eyesore but significant source of harm to the environment. Therefore, reactors from these manufacturers are essential in;

Getting rid of the accumulating rubber and tyres; When breaking down the tyres, you get useful substances including tyre oil, steel wire, carbon black, and combustible gas. These products can be put into various uses.

Also, the manufacturers can customize your plant according to your specification, and they will install it, and repair it if the need arises. Before installation, the manufacturers will carry inspections to assess the suitability of the reactors in your space. Welcome to contact Beston Machinery for more details.