The production of charcoal involves the use of a variety of waste materials like rice husks, coconut shells, sawdust, wood, and bamboo, among others. There is further addition of sewage sludge, which gets mixed with either type of materials chosen. A charcoal manufacturing plant facilitates the whole process through different phases for the production of charcoal as the primary end product. The machines work in an environmentally efficient way since it helps in the recycling of waste products which are sources of pollution. Production is also economical as the materials are readily available from farmers who, on regular occasions, throw them away. The kind of charcoal produced has a wide range of uses. Many people use it as fuel for barbeques both in household or commercial places. It can also be further processed to generate active carbon used in agricultural industries. Apart from charcoal, the plant produces biogas, wood vinegar, and tar. Biogas acts as fuel for heating or drying purposes, while wood vinegar helps in making insecticides. Below are the stages which the raw materials undergo for the formation of charcoal.
Pretreatment
The charcoal manufacturing plant has a carbonization furnace with very high temperatures that help in the production of combustible gas. Before the raw materials get here, there should be the total removal of an excessive amount of moisture. First, they get cut into desirable sizes depending on the size of the machine. Later on, they go through a dryer to meet the carbonizing requirements. Click here to know more: https://bestonpyrolysisplant.com/.
Once processing is over, the next step is the transportation of the materials to the carbonization furnace by the use of a conveyor belt. It uses a variety of fuel sources for heating like coal, gas, or wood, depending on availability. In the first thirty minutes, the mass gets heated to produce charcoal and combustible gas. However, this is only possible when the temperature within the furnace reaches 100 degrees. After formation, the charcoal goes through a cooling system for the reduction of heat to a state that cannot harm people hence making it ready for collection. The combustible gas, on the other hand, will then get captured and further processed to make the other products.
Gas Recycling
The combustible gas from the carbonization furnace of biochar equipment for sale contains a high amount of sulfur acquired from the heating of the biomass. The plant has a dedusting system that collects the gas for the removal of all the harmful elements. It uses relevant chemicals that aid in the purification process. After it is free from any impurities, the gas goes through a condenser for the formation of the wood vinegar and tar. Also, some of it is channeled to the furnace to act as fuel, thus replacing all the other sources.
The charcoal manufacturing plant utilizes one fire two steps system that helps in reducing fuel costs while still producing charcoal of the best quality. The production process works on principles that aim at recycling waste materials and also preventing the release of any amount of harmful gasses to the atmosphere. Find more relevant information from the blog: http://bestonchina.weebly.com/.