A tyres pyrolysis equipment is used to transform scrap tires, which would ordinarily go to landfill sites or trash incinerators, into useful end projects that can be sold for a profit in the open marketplace. Thanks to the invention of the waste tyre pyrolysis plant, it’s possible to set up a profitable waste tire recycling business in many countries around the world.
The products that can be extracted from waste tires via pyrolysis include fuel oil, carbon black, combustible gas, and steel wire. As a typical road tire contains around 55% oil, 100 tons of waste tires can be transformed into approximately 550 tons of fuel oil with an efficient pyrolysis reactor. Fortunately, there are lots of tire pyrolysis machine manufacturers that supply competitively priced reactors to the worldwide market.
Scrap Tyres Pyrolysis Equipment Costs And Types
The cost of a waste tire pyrolysis plant depends on the model chosen, but average prices range from $50,000 to $75,000. Meanwhile, the daily capacity of plants ranges from 6 tons to 24 tons. The 6 ton and 10-ton daily capacity models operate using a batch working method and the reactor needs to be cooled down between batches to collect some of the end products. This cooling process takes around 6 hours. In contrast, the 15-ton and 24-ton daily capacity models use semi-continuous and fully continuous systems respectively. All plants have an average lifespan of between 5 and 8 years. Or you can start with small pyrolysis plant for sale.
The great thing about fully continuous tire pyrolysis plants is that they are equipped with auto-feeders, which transfer waste rubber into the reactor continuously and automatically. In addition, they have automatic discharging systems for collecting carbon black. In terms of reactor design, unlike batch plants, which have rotary pattern reactors, fully continuous tire pyrolysis machines have horizontal reactors, which are more efficient and enable operators to save money on heating materials.
Pre-Treatment
Before waste tires can be fed into a pyrolysis reactor, they must be cut into evenly sized small pieces. Many businesses opt to buy a tire grinder or shredding machines to automate the process. Furthermore, if the moisture content on the waste tire material exceeds 15%, the material must be dried first otherwise the pyrolysis process will be inefficient. Many continuous tire pyrolysis plants come with integrated drying systems that utilize heat loss from the main reactor to remove moisture in unprocessed rubber. In order to prolong the working life of the reactor chamber, it’s also advisable that steel wire is removed from tires before they go through the pyrolysis process. Get the tyre to oil plant cost from Beston.
Dedusting System
Modern tyres pyrolysis equipment are fitted with four-stage dedusting systems to ensure any smoke released meets stringent EU environmental protection and emission regulations. This means customers from Europe don’t need to purchase any add-on emission filtering systems for their plants. The four-stage dedusting system includes a water washing system, water spray, ceramic ring adsorption device, and an activated carbon absorption tower. Just make sure that look for tire pyrolysis machine suppliers that offer the incorporated dedusting system on their plants. Contact Beston China.